Now, in a registration, you have the option to protect 1 the hull and deck as a combination, 2 the hull and deck as two separate rights, or 3 only the hull or only the deck. Here, clearly and abundantly illustrated, is all you need to know to seal joints, bed hardware, replace portlights, locate leaks, fix cracks and even holes, restore your hull s gloss, renew nonskid decks, and much more. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo don casey 4. Bulkheads provide support and usually separate different sections to reduce the risk of flooding. Over time this can cause build up of scuffs and damage to the gel coat. Use features like bookmarks, note taking and highlighting while reading don caseys complete illustrated sailboat maintenance.
However, on that boat i was able to do the repair with the boat rolled over. Sailboat maintenance manual edition 1 by don casey. Jun 05, 2015 read book sailboat hull and deck repair im sailboat library ebook. Part one, damage assessment if it seems like this twopart series on boat repair is written for boat owners rather than. I would like to take the deck off and can manage the mast post and centerboard slot. Sailboat hull and deck repair mcgrawhill education. Cut through a fiberglass boats hull or deck and you will find either a noncored single skin or a cored laminate two skins sandwiching a lower density core. At that time another member of my sailing club was repairing the deck core on his boat so i could watch the process but was not thrilled by the prospect of losing the molded. Unfortunately, a lot of boat builders give the manner in which the deck is attached to the hull short shrift because it is quite timeconsuming to create a deck joint that is both strong and water tight.
Including inspecting the aging sailboat, sailboat hull and deck repair. Keep your eyes peeled for a late 90s early 2000s boat andor hulls. If you do find yourself with a ding in your deck or a hole in your hull, dont fret. With the right tools and skills, you can find a leak and fix it before it becomes a problem. Troubleshoot, maintain, and repair your boat s diesel engine. Pdf book free download don caseys complete illustrated. The traveler had not been properly bedded with the boat was built in november of 1987 and the gap between the deck and fiberglass headliner had been filling ever since. Hull shell, deck, cockpit tub, daggerboard trunk, mast tube, and five to six styrofoam blocks. Here the flange along the top is being worked on to ensure a tight hull deck joint. Hull sides are painted and are scratched 360 degrees. Hull to deck separation how common and how to repair. Sail life drying out the hull osmosis and replacing. Use features like bookmarks, note taking and highlighting while reading sailboat hull and deck repair im sailboat library. Improve or repair your sailboat s electrical system.
The key to deck and hull repair is using the right material. Jun 20, 2000 if you have, then most likely youve witnessed the effects on a boat that has a leaking hull to deck joint. Hull and deck seem fairly rigid and in reasonably good shape. If the damage area is small and above the waterline, make the repair from inside the hull, if possible. Older boats were often laid up with a solid glass laminate thickness of. Make and repair sails, sail covers, dodgers, awnings, sailbags, and bimini tops astoundingly. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing. When on flat water the boat listed quite noticeably to the port. This type of sail is used on a freestanding mast and is held on the mast with a downhaul line or is attached to the gooseneck. May 10, 20 of all the leaks aboard a boat, the hull deck joint is probably the most persistent, hardest to find and hardest to fix of all. Sail life rebedding deckhull bolts using butyl tape. Hull layup for deck and buoyancy tanks, see also figure 7. The owner had to fly from tennessee to irvine to arrange to have the boat put back together and then shipped. Download it once and read it on your kindle device, pc, phones or tablets.
Hobie forums view topic hobie 18 deck repair soft spot. Here, clearly and abundantly illustrated, is all you need to know to seal joints, bed hardware, replace portlights, locate leaks, fix cracks and even. Here, clearly and abundantly illustrated, is all you. Sailboat hull and deck repair im sailboat library kindle edition by casey, don. Sail life drying out the hull osmosis and replacing old. Sep, 2014 don caseys complete illustrated sailboat maintenance manual. Sailboat hull and deck repair by don casey goodreads. It has never leaked since it was built 27 years ago.
Congrats, your fiberglass boat hull repair is done and its time to get back on the water. Download don caseys complete illustrated sailboat maintenance manual. Catalina 30309 boat owners association 2001 hall of fame inductee and c309 2005 boat of the year we hope you will find everything about the catalina 30 and cousin c309 on this site. Hull deck damage about 6 long near bow on starboard side. Jan 12, 2010 various hull deck joints understanding boat design by ted brewer the hull to deck joint is where the fiberglass pieces from hull and deck molds combine. Repair or replace damaged frames, beams, stems, sheer clamps and keels 5 repairing hull and deck planking repair damaged carvel, lapstrake, plywood and molded veneer planking 6 installing hardware install hardware to increase loadcarrying capacity and eliminate deck leaks 7. It looks like it should be cut where it exits the hull. Hull to deck joint i own a 1989 ericson 323 and i know of a 32200 that was delivered that had multiple problems. Totalboat polyester structural bonding and repair putty.
Part one, damage assessment if it seems like this twopart series on boat repair is written for boat owners rather than manufacturers, its my little effort to help us understand our customer base and the criteria they use to make choices in an increasingly competitive market. Keep your boat in top condition from routine services, outboard service and repair, rigging and detailing. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo 9780071462846 by casey, don and a great selection of similar new, used and collectible books available now at great prices. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo don casey. Jul 09, 2014 my newly old laser zfsa16661m811 has separated almost all the way around the deck. A bulkhead is an upright wall within the hull of a boat. Hull and deck repair by darlings boatworks of vt and lake. Sailboat hull and deck repair im sailboat library casey, don on. Jun 28, 2019 in my evaluation, i noticed that the hull deck joint had separated for about 8 feet on the port side. Arizona sailboat repair, hull and deck paint, bottom repaint. A frantic sailboat restoration episode 8 dayskipper.
Feb 11, 2012 my brotherinlaws sunfish a 1991 pearson small boats built model has the same type of hull deck joint and it has a few spots like this too. Sailboat hull and deck repair im sailboat library, casey. Oct 22, 2018 on a boat with painted decks, the paint can easily be touched up, while a fibreglass deck will need the top surface to be finished with colourmatched gel coat. Antifouling material applied to the hull to reduce marine growth. Download frame stem and keel repair woodenboat series pdf online. Key west uses a shoe box type of joint where the deck piece has a 112 inch flange that fits down over the top edge of the hull topsides. I passed my dayskipper practical, and continued repairing the deck hull joint.
The joint is a vulnerable area for leaks on older boats. How to repair a fiberglass boat hull from the outside the. Boat restoration, building, and hull repair boating. Sailboat hull and deck repair im sailboat library by don casey. Routine maintenance keep your boat in top condition from routine services, outboard service and repair, rigging and detailing. A sail with a longitudinal sleeve sewn into the luff edge. This generalpurpose marine repair putty can be used to join and fillet fiberreinforced plastic parts, and bond dissimilar materials such as metal and wood. Its ideal for the beginner that may have no previous knowledge of hull and deck design as well as those that have been boating for years.
Generally, three types of joints are inward flange, outward flange, and shoebox. Don caseys complete illustrated sailboat maintenance. Sailboat hull and deck repair sailboat refinishing sailbo pdf book by don casey. Sailboat hull and deck repair american nautical services.
The cockpit tub in most years is glassed to the deck and in final assembly, cemented with resin to the hull. Publication date 1996 topics sailboats maintenance and repair amateurs. Caseys expert knowledge in hull and deck repair shines through as he hand holds readers with stepbystep instructions. The mast tube and daggerboard trunk are fiberglassed to both the deck and the hull. Don caseys complete illustrated sailboat maintenance manual. If you store your boat in water, waterline and rust stains can develop along with crust and barnacles that may adhere to the hull. West system, 105 epoxy resin, 205 fast hardener, 206 slow hardener, g5. A frantic sailboat restoration episode 9 deck hull joint. My thought is to clean out the area and use epoxy resin with a slow enought setup time to allow someone who doesnt have a. By the vary nature of the joint, water can travel great distances. Read book sailboat hull and deck repair im sailboat library ebook. If you have, then most likely youve witnessed the effects on a boat that has a leaking hull to deck joint.
A boat shop did a repair in that area a few years ago and maybe they used a poly resin. Here the flange along the top is being worked on to ensure a tight hulldeck joint. In this video, i continue to work on drying out the hull as a part of an osmosis treatment and work on replacing the old core in the deck. In addition to bonding, polyester repair putty can be used for filling gaps, holes, and cracks in composites, radius forming, and fabricating composite parts. For more on deck service and maintenance, read about caring for teak decks and dealing with fibreglass deck leaks. Applications these vessels often are designed for bluewater sailing and ocean passages. If you are going to refasten, invest in a throughbolted approach and proper caulkingbutyl tape by the bolts. I just discovered my old, 1975 laser hull, has about a 3 foot deck hull separation. There is a 5 long section of hull deck damage midship on starboard side. Deck to hull separation repair sailboat owners forums. Arizona sailboat repair, hull and deck paint, bottom. Section 3 describes methods for repairing rotted stringers and adding reinforcing to areas of the hull or deck that are too flexible.
Most damage can be repaired fairly easily and the results, even for the doityourselfer, can make it almost impossible to tell where the damage actually took place. Repair structural damage to your fiberglass sailboat. Sailboat hull and deck repair im sailboat library casey, don on amazon. The previous deck was rotten and the foam in the hull was waterlogged. From replacing frames and planks in wooden boats to repairing fiberglass damage we do the job right. When your vessel is underway, the hull takes on the brunt force by the water it displaces. Repair or replace damaged frames, beams, stems, sheer clamps and keels 5 repairing hull and deck planking repair damaged carvel, lapstrake, plywood and molded veneer planking 6 installing hardware install hardware to increase loadcarrying capacity and eliminate deck leaks 7 protecting and maintaining wooden boats. Camber decks normally have a slight curvature to assist with drainage and impart stiffness. You are going to bevel the edge of the hole with a 12to1 chamfer, so if you repair a 3inch diameter hole through a 12inchthick hull from the outside, you end up with about 15 inches diameter of surface damage to refinish. Here, clearly and abundantly illustrated, is all you need to know to seal joints, bed hardware, replace portlights, locate leaks, fix cracks and even holes, restore your hull s gloss, renew nonskid decks, and muc. Hull and deck repair there are few repairs or modifications that can be made to a boat, wood or fiberglass, which we have not undertaken.
Figure 12 a cored laminate for a typical boat hull consists of endgrain balsa or foam sandwiched between alternating layers of synthetic fabrics. Separating the cockpit drain area from the hull is the issue. Put a professionallooking finish on your boat s hull, deck, spars, wood, and trim. Make and repair sails, sail covers, dodgers, awnings, sailbags, and bimini tops. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat. Nautical terms that refer to hulls and boat construction. Features that make interior inspection difficult include foamed void spaces, liners. Aug 07, 2016 i am busy replacing the deck in my 1980s robbiduck 4. Here, clearly and abundantly illustrated, is all you need to know to seal joints, bed hardware, replace portlights, locate leaks, fix cracks and even holes, restore your hull s gloss, renew nonskid decks.
Sealing the hulldeck joint lake of the ozarks news. Jan 01, 1996 a fiberglass hull s seamless nature leads many boatowners to conclude that repair must be difficult. Including inspecting the aging sailboat, sailboat hull and deck repair, sailboat refinishing, sailbo kindle edition by casey, don. Nov 18, 2008 there is an 8 long section of hull deck separation on port side midships. Buy a cheap copy of sailboat hull and deck repair book by don casey. In small boats bulkheads might enclose flotation chambers, or might provide rigidity or support a seat. Rotomolded plastic hull repair techniques glenmore sailboats.
The panel consists of a 12inch balsa core with skins hand laid from threelayers of 17ounce triaxial fiberglass cloth, using west systems epoxy. This is a key structural element of any boat, and an issue that needs to be fixed. Complete sailboat service and repair, bottom jobs, hull and deck paint, accidentinsurance, and restoration. On the ds ii the hull deck joint is bolted together in just one spot on each side the chainplates. This manual provides repair and maintenance solutions to many of the problems that afflict fiberglass boats. A deck saloon sailboat has a sheltered area between exterior cockpit and interior main cabin which offers comfort and a good view of the surroundings.
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